MISSION

Ros Consulting Quality

Ros Consulting is a business consulting firm. Our business is helping to make companies more valuable and profitable. Ros Consulting was founded in 2002 on the principle that consultants should deliver results – not just reports – to their clients

Our results are guaranteed by the valuable contribution of each professional (all directly involved in Ros Consulting), by the network of global relations and by the experience developed in multinational contests. Our clients are leaders, or candidate for leadership, in the Aluminium industry with a particular focus on extrusion, foundry and rolling operations

ROS CONSULTING

Expertise Dies

  • Extrusion presses and ancillary equipments
  • Packing lines
  • Die shop – die making – die correction – die cleaning
  • Continuous ageing furnaces
  • Machining equipments
  • Remelt furnaces for clean and polluted scrap
  • Homogenizing furnaces
  • Casting units (both for ingots and sheet ingots)
  • Hot & cold rolling – foil rolling – continuous castings
  • Annealing furnaces
  • Coil coating and pre-treating lines
  • Finishing lines (cut up – slitting – embossing – packing)

Design

Organization of new plant
Plant start up
Project management
Dies for liquid nitrogen

Consulting

Strategy
Market research
Investment analysis
Technical due diligence
Organization
Training

Technical Assistance

Automation software optimization
Overhauling of used equipments
Improvement of process parameters

ROS CONSULTING

Methodology

ROS CONSULTING

Case Study

Extrusion plant start up
Foundry and extrusion line optimisation
Extrusion plant technical evaluation
Extrusion line optimisation
Greenfield plant complete PM
Extrusion plant start up

Client needs

  • Client description: a leading Syrian extrusion company
  • Client wanted to start up a new extrusion plant after 3 years from build up
  • Setting up of production procedures
  • Setting up of die-shop
  • Preparation and correction of new dies

Solution designed

  • Complete plant assessment
  • Procedure assessment
  • People assessment

Solution approach

  • Restore of all extrusion line equipments
  • Personnel training
  • Die-shop build up
  • Dies correction
  • Technology transfer in dies design

Results

  • First shift production start up
  • New dies ready to use
  • Dies preparation cycle completion
Foundry and extrusion line optimisation

Client needs

  • Client description: a leading Southern Italy remelt and extrusion company
  • Client wanted to optimize the production quality and process optimization
  • Profile hardness out of control
  • Process cycle too long

Solution designed

  • Verifying alloys composition of internal secondary billets production
  • Recovering of quality data
  • Analysing production parameters

Solution approach

  • New internal foundry parameters
  • Profiles hardness control procedures implementation
  • Adoption of new puller’s cut technology
  • New production parameters
  • People training

Results

  • Profiles hardness stabilized and under control
  • Death time reduction (20%)
  • Scrap reduction (15%)
  • Productivity improvement of 15%
Extrusion plant technical evaluation

Client needs

  • Client description: a leading WW Investment Company
  • Client wanted assistance with commercial appraisal of the Target (Extrusion Company) in collaboration with other international advisors
  • Assess options for value creation
  • Technical due diligence

Results

  • Technical due diligence
  • Desk market assessment
  • Assess options for value creation
Extrusion line optimisation

Client needs

  • Client description: a leading Italian extrusion company
  • Client wanted to optimize the production increasing productivity and quality level of its products

Solution designed

  • Analysing production parameters
  • Recovering of quality data
  • Analysing job organization
  • Identifying key players in each process segment profiling them and making an assessment

Solution approach

  • New Allen Bradley unit installation
  • PLC software replacement for billet eating oven, extrusion press and run table
  • Introducing of liquid nitrogen technology
  • Pyrometer substitution
  • Used dies revamping
  • New production parameters
  • People training

Results

  • Death time reduction (15%)
  • Scraps reduction (20%)
  • Recovery improvement from 78% to 88%
  • Extrusion velocity improved by 25%
  • Productivity improvement of 15%
  • Dies life up to 50%
  • Profiles surface more shining
Greenfield plant complete PM

Client needs

  • Client description: a leading Italian rolled products finishing company
  • Client decided to invest in upstream integration with remelting, continuous casting, cold rolling and heat treatment new plant
  • Client wanted to start up a complete Greenfield plant

Solution designed

  • Project management included civil work, logistics, utilities and services installation in addition to equipment selection, erection and commissioning
  • Particular care has been devoted to technology transfer, training, human resources scouting and organization development

Results

  • The plant started operation in 15 months, ahead of time, in budget with zero accident

ROS CONSULTING

Our Team

Glauco Cappelli - Chairman
  • Technical Assessment and evaluation
  • Field installation of both extrusion and foundry lines
  • Start up of a new extrusion and rolled products production lines
  • Aluminium alloys
  • Improvement of process parameters
  • People training

Education:

  • Degree in Mechanical Engineer
    1983 – University of L’ Aquila
    Qualification to exercise Engineer Profession

Languages:

  • Italian
  • English

Work Experience:

  • Professional Consultant
    Ros Consulting 2002
  • Extrusion Plant Manager
    Imet (Metra Group) 2001 – 2002
  • Extrusion Plant Manager
    Alutitan Company 1999 – 2001
  • Extrusion Technical Manager
    Beta Color Engin. 1995 – 1999
  • Extrusion Technical Manager
    Trafilerie Emiliane 1990 – 1995
Salice Alberto eng. - Partner
  • Technical Assessment and evaluation
  • Field installation of extrusion lines
  • Start-up of a new extrusion lines
  • Aluminum soft & hard alloys
  • Improvement of process parameters
  • People training

Education:

  • Degree in Mechanical Engineer
    1994 – University of Genoa
  • Qualification to exercise Engineer Profession

Languages:

  • Italian
  • English
  • French

Work Experience:

  • Professional Consultant
    Ros Consulting 2017
  • Manager
    Metra-Alcoa-Sapa 2000 – 2017
  • Quality Manager
    Railway Wagon Company 1998 – 2000
  • Production Manager
    Perforated Metal Company 1996 – 1998
ZI Zanon Igor- Partner
  • Hardware & Software developer
  • Electronic supervisor for foundry and extrusion lines installation
  • Industrial Automation
  • Foundry and extrusion processes
  • Design equipment for foundry and extrusion
  • Improvement of process parameters
  • People training

Education:

  • HS Degree in Industrial
    1993 Technical Institute Treviso

Languages:

  • Italian
  • English
  • Spanish
  • Portuguese

Work Experience:

  • Professional Consultant
    Ros Consulting 2010
  • Professional Consultant
    Proj. Ext. 2007 – 2010
  • Technical Manager
    Extral Electronics 1999 – 2004
  • Technician
    Elettroimpianti s.r.l. 1995 – 1999
Clemente Dario - Partner
  • Mechanical supervisor for foundry and extrusion lines installation
  • Mechanical equipment automation
  • Foundry and extrusion commissioning
  • Equipment revamping for foundry and extrusion lines
  • Improvement of process parameters
  • Technical People Training

Education:

  • MS Degree in Industrial
    1979 Technical Institute Teramo

Languages:

  • Italian
  • English
  • French

Work Experience:

  • Professional Consultant
    Ros Consulting 2018
  • Manager
    Alex S.p.A. 2002 – 2016
  • Technical Supervisor
    Cometal 1998 – 2002
  • Technical Manager
    Trafilerie Emiliane 1989 – 1998
TREBOL ENGINEERING - Casimiro Barbara - Partner
  • Mechanical supervisor for foundry and extrusion lines installation
  • Mechanical equipment automation
  • Foundry and extrusion commissioning
  • Equipment revamping for foundry and extrusion lines

Education:

  • MS Degree in Industrial
    1980 Technical Institute Milano

Languages:

  • Italian
  • English
  • Spanish

Work Experience:

  • Professional Consultant
    Ros Consulting 2008
  • Technical Manager
    Progetti srl 2002 – 2007
  • Technical Manager
    Bimec  snc (NGC) 1995 – 2002
EM Extramontajes Venezuela - Alessio Pezzano - Partner
  • Hardware & Software developer
  • Electronic supervisor for extrusion lines installation
  • Industrial Automation
  • Extrusion processes
  • Design equipment for extrusion
  • Improvement of process parameters
  • People training

Education:

  • HS Degree in Industrial
    1999 Technical Institute Lecco

Languages:

  • Italian
  • English
  • Spanish

Work Experience:

  • Professional Consultant
    Ros Consulting 2018
  • Automation Programmer
    Free Lance 2012 – 2017
  • Industrial Programmer
    Free Lance 2004 – 2011
  • Electrical Designer
     Imat s.r.l. 2000 – 2003
ZI - Paulo Barbosa - Partner
  • Electronic supervisor for foundry and extrusion lines installation
  • Software equipment automation
  • Foundry and extrusion commissioning
  • Equipment revamping for foundry and extrusion lines
  • Technical People Training

Education:

  • MS Degree in Industrial
    Brazil

Languages:

  • Italian
  • English
  • Portuguese

Work Experience:

  • Professional Consultant
    Ros Consulting 2008
  • Technical Manager
    2002 – 2007

Ros Consulting s.r.l.

Consulting-Service-Management
Via G. Giacomini, 73 – 47890 Città
Repubblica San Marino

+39-0541-084452

+39-335-6054306

+39-0541-084452

ROS CONSULTING

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